4 Crucial Factors that affect the Cost of Laser Metal Cutting

Laser cutting is one of the most expensive options to choose from the options available. Still, precise cutting and other clear advantages of the system make it a worthy choice. This method of cutting metal uses gas and a nozzle to follow through and get a perfect cut, no matter how complicated the pattern is.

This technique is usually chosen for bulk projects where the cost will be divided over the quantity. It is a fact the more extended the machine runs, the cost of the task increases. Also, the time the engine takes to warm up is included in the project's cost. But apart from this, some other factors must be chosen right for optimizing the laser project cost with precise results.

The factors contributing to the cost are:

• Material cost:

Most of the things in the laser cutting techniques depend on the type of metal that needs to be cut and its thickness. The cost of the laser project mainly depends on the machine's running time, and the metal's thickness directly affects it. As cutting a thicker plate takes longer, the project costs increase.

• Choice of gas to cut:

Commonly used gases are nitrogen and oxygen for laser cutting, but the choice might differ depending on the metal. Also, the thickness of the metal sheet plays a crucial role in the decision. Otherwise, nitrogen provides a better speed of cutting, but when the metal sheet is thicker, oxygen gets the work done faster. Also, the purity of gas is necessary to maintain the precise cut.

• Nozzle diameter:

When one needs a precise cut, the nozzle's diameter, the distance between the nozzle outlet and sheet, nozzle height, and nozzle shape also play an essential role. The right decisions in this sector help you get a precise and cleaner cut.

• Complicated design:

In the case of some personalized orders, the design of the cuts can go out of the standard patterns, which takes a longer time. Also, if the customer demands any specific cuts and edges, the machine's running time increases, resulting in higher costs.

These 4 factors are crucial to consider during the laser cutting of the metal. The experts at Rockett Inc make it a point to accommodate all these factors in such a combination of quantity that the project's expense is divided appropriately over the quantity.

7 Points to Consider for an Electrical Enclosure Design

The role of electricity in our economy is undeniable. Regardless of the industry vertical, every business needs loads of power to perform different functions and operations.

In order to ensure safe and sound use of the electricity, we need a skillfully designed electrical enclosure. Based on the working conditions, the electrical enclosures are custom-designed for industrial and commercial sectors.

If you are also planning to design an electrical enclosure then these points are useful for a safe and efficient configuration, have a look:

How many types of enclosures are there?

You would find three different varieties, i.e. wall mounted, equipment mounted, or free-standing electrical enclosures.

Based on the application, you can select the most suitable choice.

Where to locate the electrical enclosures?

Moisture and excessive temperature affect the efficiency of the electrical system, therefore thoughtful placement is important. In some industries, these enclosures can be installed on the production floor but you must consider factors like temperature, moisture, and light while selecting a location.

What is the ideal layout for an electrical enclosure?

For a large-scale electrical system, you might need multiple panels. So the dimension and the layout can be finalized based on the number of servers and panels.

What are the most suitable material choices for electrical panels?

The top choices are sheet metal, aluminum, and copper. Consider the factors of durability, corrosion resistance, and robustness to make an informed decision.

Which are the best fastening options for the enclosure?

Stud welding works great for steel enclosures, whereas welding on other materials might need extra effort because the fasteners are required to be welded on both sides.

Which is best onsite or offsite assembly and manufacturing?

Enclosures can be made both onsite and offsite. Offsite manufacturing can be cost-efficient but it adds the extra expense of transportation, which might be lesser in onsite manufacturing and assembly. Discuss with your fabricator, what works best for you.

How to ensure the safety of an electrical enclosure?

Safety and security should be your prime concern when investing in an electrical enclosure. Discuss the protective measures against corrosion, pests, excessive heat, and access control.

Final words

The factors listed in this post would be of great help to discuss your key concerns with the fabricator. For a detailed discussion of manufacturing standards and customized configurations, you can get in touch with the experts at Rockett Inc. It is an ISO 9001-certified metal fabricating company.

5 Reasons Why Manufacturers are switching to Powder Coated Metal

The manufacturing world is full of different types of products. Most of these products appear shiny, smooth and sleek. Why is that? Because most of the manufacturing units embrace two different techniques to achieve such fine and uniform quality finish. One such technique is powder coating, and another is painting.

These techniques are not only reliable enough for the perfect appearance. Both these paint and powder coating, protect the metal from corrosion and rust.

But there are many reasons the manufacturers choose powder coating as a finishing technique. Here are five good reasons why they are putting their faith in it.

1. Offers high durability

Many people choose to go with powder coating on metals because of the sleek look. With the help of this method, you can form a uniform layer over any metallic piece, which protects them from rusting and corrosion. Powder coating offers resistance to peeling, scratching, chipping and colour fading.

2. It is environment friendly

Sustainable services are always reliable and protect the environment from harmful chemicals. In the powder coating method, you can always reuse the powder as it does not stick to the surface and falls. In other words, there will be minimum or no waste from the process. This quality makes the process environment-friendly enough.

3. Cost-effective

As mentioned earlier, the powder coating method results in no or little waste, making it very cost-effective. In this technique, there is no question of overusing the material. Here, you do not need to overuse the powder after a few coatings, and you can recycle it and use it for further use.

4. Power coat comes in different colours

Colours are always fascinating and make a product very much enticing. You can choose different colours along with their types. Want a gloss effect? What about a shiny layer or a matt effect, perhaps? You can quickly get your job done with a powder coat and another prerequisite; it has a long-lasting effect.

5. A time-efficient procedure

In the painting process, you must provide multiple coatings for a better finish and perfect uniformity. This differs in the case of powder coating. You can complete the whole job without worrying about time consumption with just one application.

Powder coating components make the metals visually aesthetic and improve durability and efficiency. The benefits mentioned above make this process an inevitable choice indeed!

Still, wondering which one to go with- painting or powder coating? Contact us at Rockett Inc. to know more.

5 Advantages of Custom Machining Over Other Conventional Machining Methods in Mississippi

Do you have traditional machines at your home or place of business? They do have some advantages in Mississippi, but custom machines do as well. CNC (Computer Numerically Controlled) machining is a production method in which industrial equipment and machinery are controlled by pre-programmed computer software. When compared to hand machining, this type of equipment can provide higher precision, increased production speeds, increased safety, increased efficiency, and most importantly, cost savings.

Products Are Simple To Duplicate, Hundreds Of Times:

When you only need to create a single unique piece, traditional machining is ideal. CNC machining makes more sense if you have high production quotas and need to cut the same part multiple times. You may program CNC machines to make the same cut again and over again.

To manufacture identical sculptures with traditional technology, an experienced operator is required. Even then, there are minor variances amongst the components.

You Don't Need A Lot Of Experience Or Knowledge:

Traditional machines require a significant amount of practice to get the best out of them. Experience with CNC machines is still a huge plus. You'll never stop learning new things and bettering your output and quality. However, you may begin CNC machining with little experience and still generate high-quality results.

CNC Machinery Requires Less Labor To Operate:

CNC machinery can help you save money on labor. Traditional machinery takes more experience, ability, and laborers to complete the task. With CNC equipment, you can achieve the same level of quality while employing fewer and less skilled personnel. You'll continue to produce at a high level as well.

CNC Machines Eliminate The Need For Prototypes:

CNC software allows you to model the manufacturing of your concept. You do not need to create a prototype, which takes time and money. You don't have to make any changes to the prototype unless you use the program. Weeks or months of production time could be saved.

CNC Software Expands Your Manufacturing Options:

Advanced software can assist you in producing goods that are difficult or impossible to build with traditional machines. You can also upgrade the software as needed to improve the functionality of your CNC machine.

Parts must be replaced with traditional machinery, which takes time and money. You may also need to purchase a completely new computer.

Connect with the experts of Rockett Inc now and find out why you need to use custom CNC machining over traditional ones, visit: https://www.rockettinc.com/.

7 Factors to Selecting the Right Metal Fabrication Company

Choosing the right metal fabrication partner is essential to the success of your business. You might be searching for an experienced fabrication company that offers the assurance of quality and affordability. While looking for a trusted metal fabrication company, there are a few things that can help you make an informed choice. You can ask yourself these seven questions to find the best metal fabricator for your business.

1.     Does their work profile match your expectations?

When searching for a fabrication company, just looking at the year of inception is not going to work. You need to find out more about their client profile. Make sure their experience matches your expectations and your industrial niche.

2.     How good is their team?

Verifying the workforce capabilities ensures optimum results from the business deals. Confirm to check their certifications and license along with experience. The team you are going to hire should have a thorough knowledge of the material used in your product range.

3.     What quality standards do they follow?

There are so many regulatory norms that companies follow to showcase compliance to strict quality control policies. Find out what are the techniques or equipment they use for quality testing.

4.     What is your budget?

Another key point to consider is the price they quote. Don’t compare different companies based on their price range. Rather consider what type of raw materials they use, what kind of cutting and welding technology they have and what makes their price band worth it.

5.     How advanced is their manufacturing setup?

To pick up a metal fabrication company, one has to make sure that the company has invested a substantial amount in technology. Since automation offers faster results and minimizes the risk of errors, it is ideal to choose a fabrication company that is equipped with the latest tools and technology.

6.     What is their financial status?

Only a few businesses consider checking the financial background of a fabrication partner. It should be a part of your checklist to make sure that the company you are going to choose is doing well and have enough funds and profitability speculations to invest in quality raw material, the latest technology and a skilled workforce.

7.     Is it a transparent organization?

It is essential to invest in quality service where customer satisfaction is a top priority. Seek recommendations to find a transparent and accountable partner.

Bottom line

Choosing the right metal fabrication partner requires a bit of research but it is totally worth it. If interested, get a quote from Rockett Inc. which has a long and growing portfolio for ISO certified services.

What are the various Types of Industrial Powder Coating?

Powder coating is generally known to be a dry coating process that has numerous applications to give metals a perfect finish. This process is specifically used in product manufacturing of industrial parts, household appliances, automotive finishes, medical devices, furniture, architectural applications, etc. In this process, the dry powder is first applied via an electrostatic process before being given heat treatment. Moreover, industrial powder coating can be applied on concrete, plastic, and steel, too, since it’s one of the sturdy, flexible, and cost-effective finish options.

Different types of industrial powder coating

·         Thermoplastics

In this power coating, the thermoplastic polymers are melted first with the application of temperature, then solidify the finish by cooling. This industrial powder coating is used mostly for the protection of metal against corrosion, chemical materials, and impulse. Here are some of the thermoplastic powder coatings used industrially.

1.      Vinyl Powder coating

Vinyl powder coating is used in two binders as polyvinyl chloride and polyvinylidene fluoride. Both of the binders help with making the finish durable, weather-resistant, and applied according to their vinyl polymers. They belong to a group of resins that have vinyl radical as the fundamental structure of this powder coating.

2.      Polyurethane powder coating

Polyurethane powder coating has similar properties to epoxy powders with exterior durability. However, this coating can offer more overheat stability than epoxies.

3.      Polyester powder coating

Polyester powder coating is a very good powder coating process that gives the finish abrasions resistance and weather resistance. They are abundantly used on furniture, automobile parts as they are available in diverse coloring options. There is some polyester powder which is also certified for use in architectural applications.

4.      Nylon

Nylon is a very durable powder coating, which is also FDA approved, as they produce excellent protection against harmful chemicals and solvents.

·         Thermoset powder coating

Thermoset powder coating involves fine thermoset resins. This finish can exhibit physical and chemical properties. With the use of various advanced technologies, this coating process also offers customization options using versatile materials.

1.      UV curable powder Coating

UV curable powder coating has many benefits, which can be done faster with low-temperature requirements. This allows heat-sensitive substrates like wood, plastics, and alloys.

2.      Epoxy-polyester Hybrid

Epoxy-polyester hybrid is a widely used powder coating process that offers excellent strength, hardness, resistance against chemicals, and corrosion. With different pre-treatments, this coating can provide extreme adhesion, which is why it’s called hybrid coating.

3.      Acrylic Powder Coating

This powder coating is extremely in use for high-quality surface aesthetics to produce flexibility and impact resistance. Acrylic finish is well suited for ovens and washing machines, etc.

Now that you know of so many professional powder coating options, select the right one to enhance your product quality. Get in touch with Rockett Inc. to get an affordable industrial coating option.