Environmental Benefits of Industrial Powder Coating

Sustainability has never been a greater priority, with industries constantly searching for eco-friendly solutions that reduce environmental impact without sacrificing quality. Industrial powder coating offers an eco-friendly alternative to traditional liquid painting methods.

Whether you are a manufacturer, business owner, or consumer - understanding the environmental benefits of industrial powder coating will enable you to make more eco-friendly decisions. Here are the top reasons why powder coating should be your top choice when considering both performance and the environment.

Industrial Powder Coating

Why Industrial Powder Coating is Eco-Friendly

1. No Harmful Solvents or VOC Emissions

Traditionally, liquid paints contain volatile organic compounds (VOCs), which release harmful VOC emissions during application and curing. This contributes to air pollution and health concerns for workers.

Industrial powder coating offers a practical solution since it is solvent-free. Plus, powder coating provides a greener and safer option with no VOC emissions, drastically lowering environmental pollution levels.

2. Minimized Waste and Maximum Efficiency

One of the major advantages of powder coating is its efficiency. In contrast to traditional wet painting methods, which often result in overspray waste, powder coating ensures nearly all material adheres to the surface; any excess powder can then be collected, recycled, and reused, further reducing waste and costs.

Many powder coating industries invest in advanced recovery systems to capture and reuse excess powder, making the process even more eco-friendly.

3. Energy-Efficient Application Process

Powder coating requires curing at high temperatures, yet modern equipment has significantly enhanced energy efficiency during application. Unlike traditional paints that require extended drying times and multiple coats to cure correctly, powder coating cures quickly in just one application process.

Efficiency reduces energy usage and decreases operating costs for businesses utilizing industrial powder coating.

4. Avoid Disposal Issues

Liquid paints generate hazardous waste through leftover paint, solvent-based thinners, and cleaning chemicals; these materials require unique disposal methods to protect soil and water sources.

 

Industrial powder coating creates minimal hazardous waste. Because no solvents are involved, there's no risk of toxic runoff or groundwater contamination.

5. Long-lasting and Durable Finish

Powder-coating surfaces offer more corrosion, chipping, and fading resistance than traditional paint, thus increasing product lifespan without frequent repainting and material replacement.

Powder coating's durability reduces the resources consumed over time, making it a sustainable option for businesses striving to minimize environmental impact.

Make an Eco-Friendly Switch With Rockett Inc.

Powder coating can be an economical, sustainable solution for businesses seeking to increase efficiency while still producing top-tier quality products. Rockett Inc. offers reliable industrial powder coating services designed for efficiency, durability, and environmental responsibility - the ideal combination.

Are you ready to go green with powder coating? Contact Rockett Inc. now and make the eco-friendly switch on your next industrial project!

Must-Know Facts About Industrial Powder Coating

Industrial powder coating is a widely utilized process thanks to its durability, efficiency, and environmental advantages. Understanding why this technique is preferred across various applications can be quite illuminating, so let's look at some key facts about powder coating and its role in industry.

Industrial Powder Coating

1. What Is Industrial Powder Coating? 

Industrial powder coating is a process in which dry powdered paint is applied to metal surfaces through electrostatic charging and spraying before being heated in a curing oven and allowed to set. Once set, the heat causes the paint to melt into an attractive protective finish with hardwearing qualities.

Fact: Powder coatings are solvent-free in contrast to traditional liquid paints, making them an eco-friendly solution with reduced VOC emissions.

2. Durability and Longevity

A key advantage of industrial powder coating is its longevity. Powder coats offer tougher finishes than traditional paints, providing greater resistance against impact, chemicals, moisture, and UV rays than their predecessors - ideal for products exposed to harsh environments, such as automotive parts, outdoor furniture, or industrial machinery.

Fact: Powder coatings have the potential to last 20+ years with proper care and maintenance, making them a cost-effective long-term solution.

3. Versatility

Due to its versatility, powder coaters use powder coating in numerous industries. From automotive to construction and electronics, powder coating protects and enhances metal components from damage. Furthermore, there is a vast selection of colors, finishes, and textures, which allows for limitless customization opportunities.

Fact: Powder coating is no longer restricted to metal substrates alone; technological advancement has made it possible to coat non-metal substrates like plastics and MDF (medium-density fiberboard).

4. Environmental Impact

Powder coating offers more eco-friendly alternatives to traditional liquid painting. As powder coatings do not contain harmful solvents or emit VOCs (Volatile Organic Compounds), their impact is significantly less pollution related. Furthermore, any overspray collected can be reused, further decreasing waste production.

Fact: Powder coating's efficiency results in nearly 100% utilization of coating material, creating less waste and making its process more sustainable.

5. Efficiency and Cost-Effectiveness 

Powder coating processes in industrial settings are extremely efficient. Thanks to quicker curing times and reduced rework requirements, manufacturers can streamline production. Plus, overall cost savings are realized due to the longevity and reduced maintenance needs of powder-coated products.

Fact: Powder coating can be applied quickly and cost-effectively without primers - further cutting material and labor expenses.

Conclusion 

Industrial powder coating is an outstanding finishing process that combines durability, environmental benefits, and cost-effectiveness. As powder coaters continue to innovate and expand their applications and capabilities within various industries, their popularity will continue to increase. Understanding these facts about powder coating will also show why it remains a preferred choice in manufacturing environments.

Looking for industrial powder coating near you? Rockett Inc. offers top-notch powder coating services that ensure durability and high-quality finishes for your products. Contact us today to learn how we can meet your industrial coating needs with precision and excellence.

How Do We Test the Quality of Powder Coating?

In industrial finishing, powder coating is recognized as an excellent solution for increasing the longevity and appeal of many products. Before discussing the details involved in quality tests, it is essential to understand the purpose of powder coating and its significance for product manufacturing and finalization.

Powder Coating

What is Powder Coating?

Powder coating is a dry-finishing procedure that has become more popular recently. It involves applying dry powders, typically composed of finely crushed particles of resin and pigment, to an area and then curing it under heat to create the "skin." This results in a durable, hard finish that is stronger than standard paint coatings. Powder coating is applied to various indoor and outdoor applications.

Why is Powder Coating Important?

The importance of powder coating stems from its numerous advantages over traditional liquid paint finishes:

 

• Durability: The durability of powder coatings gives them an extra-lasting finish as compared to liquid coatings, making them more resistant to scratches, chipping, fading, wear, and scratching.
• Environmental friendliness: Unlike liquid paints, which usually contain solvents and aqueous, they emit very little volatile organic compounds (VOCs) and are therefore more eco-friendly.
• Cost-Effectiveness: The process of coating powders typically requires less energy and materials because of their strength and effectiveness, which results in savings in the long run.
• Aesthetic Flexibility: Because of its vast textures, finishes, and colors, powder coating can provide substantial aesthetic flexibility to meet every design need.

 

Due to its importance, ensuring the highest quality of the powder coating process is essential for manufacturers to ensure their goods' longevity, appearance, and efficiency. 

Quality Testing in Powder Coating

Quality testing in powder coating involves a variety of key tests to ensure that the finished product meets specifications and standards.

1. Thickness Measurement

The thickness of the coating is an essential aspect of the powder coating's quality. Its thickness will dramatically affect its durability and appearance. For this purpose, experts utilize a non-destructive instrument that can give an accurate reading without causing damage to the coating. The optimal thickness depends on the purpose but is typically in the range defined by industry norms or the customer's specifications.

2. Adhesion Testing

Adhesion refers to the ability of the coating's powder to adhere to the substrate to which it is applied. Lack of adhesion can cause flaking, peeling, and various other types of failure. Adhesion tests are typically conducted using the cross-cut test in which the coating is cut into smaller squares. Tape is then applied and removed to determine if the layer has been removed. Another option is to do a bend test, in which the coating material can be bent, to determine whether the coating breaks or breaks off.

3. Impact Resistance

Impact resistance is vital for many uses in which the item coated may be exposed to impacts or knocks. The property can be tested by dropping a heavy object onto the surface of the coating at an appropriate height and later inspecting the surface for chips or cracks. The ability to stand up to impact without causing damage is the primary sign of a good powder coating.

4. Chemical Resistance

Chemical resistance testing assures the coating's powder can withstand the various chemicals it will encounter throughout its service. It is done by exposing it to chemicals like acidic solvents or alkalis over a set period of time and then testing any changes in texture, appearance, or adhesion.

5. Salt Spray (Corrosion) Test

Salt spray tests are a popular method for testing the resistance to corrosion of powder-coated coatings. Coated samples are placed in an enclosed salt spray chamber, where they are exposed to a fine mist of saltwater solution over long periods of time. After exposure, the samples are analyzed for signs of rust, which can help predict the coating's life span in harsh conditions.

6. Humidity Test

This test mimics high humidity conditions to determine whether the coating's powder can endure moisture without degrading. The samples are put in a humid chamber with an extremely high relative humidity for several days. Afterward, they are inspected for signs of degradation, such as blister formation or adhesive disappearance.

7. Color and Gloss Retention

Eventually, sunlight and other environmental elements can diminish the color and gloss of a powder-coated surface. To determine the degree of gloss loss or fade, coated samples are exposed to UV light or sunlight for some time and compared with the original samples.

Conclusion

Quality testing is a crucial element of the powder coating process to ensure that the finished product looks good after application and holds for a long time under different conditions. Companies can utilize different tests to provide durable, high-quality, and reliable powder-coated products that satisfy their clients' requirements. As technology and materials improve, the techniques and methods for assessing powder coatings continue to develop, further enhancing the performance and applications of this versatile finish.

 

Ready to elevate your equipment's durability and appearance with top-tier powder coating? Contact Rockett Inc. today and discover how our expertise can serve your needs!

5 Reasons Why Manufacturers are switching to Powder Coated Metal

The manufacturing world is full of different types of products. Most of these products appear shiny, smooth and sleek. Why is that? Because most of the manufacturing units embrace two different techniques to achieve such fine and uniform quality finish. One such technique is powder coating, and another is painting.

These techniques are not only reliable enough for the perfect appearance. Both these paint and powder coating, protect the metal from corrosion and rust.

But there are many reasons the manufacturers choose powder coating as a finishing technique. Here are five good reasons why they are putting their faith in it.

1. Offers high durability

Many people choose to go with powder coating on metals because of the sleek look. With the help of this method, you can form a uniform layer over any metallic piece, which protects them from rusting and corrosion. Powder coating offers resistance to peeling, scratching, chipping and colour fading.

2. It is environment friendly

Sustainable services are always reliable and protect the environment from harmful chemicals. In the powder coating method, you can always reuse the powder as it does not stick to the surface and falls. In other words, there will be minimum or no waste from the process. This quality makes the process environment-friendly enough.

3. Cost-effective

As mentioned earlier, the powder coating method results in no or little waste, making it very cost-effective. In this technique, there is no question of overusing the material. Here, you do not need to overuse the powder after a few coatings, and you can recycle it and use it for further use.

4. Power coat comes in different colours

Colours are always fascinating and make a product very much enticing. You can choose different colours along with their types. Want a gloss effect? What about a shiny layer or a matt effect, perhaps? You can quickly get your job done with a powder coat and another prerequisite; it has a long-lasting effect.

5. A time-efficient procedure

In the painting process, you must provide multiple coatings for a better finish and perfect uniformity. This differs in the case of powder coating. You can complete the whole job without worrying about time consumption with just one application.

Powder coating components make the metals visually aesthetic and improve durability and efficiency. The benefits mentioned above make this process an inevitable choice indeed!

Still, wondering which one to go with- painting or powder coating? Contact us at Rockett Inc. to know more.

5 Advantages of Custom Machining Over Other Conventional Machining Methods in Mississippi

Do you have traditional machines at your home or place of business? They do have some advantages in Mississippi, but custom machines do as well. CNC (Computer Numerically Controlled) machining is a production method in which industrial equipment and machinery are controlled by pre-programmed computer software. When compared to hand machining, this type of equipment can provide higher precision, increased production speeds, increased safety, increased efficiency, and most importantly, cost savings.

Products Are Simple To Duplicate, Hundreds Of Times:

When you only need to create a single unique piece, traditional machining is ideal. CNC machining makes more sense if you have high production quotas and need to cut the same part multiple times. You may program CNC machines to make the same cut again and over again.

To manufacture identical sculptures with traditional technology, an experienced operator is required. Even then, there are minor variances amongst the components.

You Don't Need A Lot Of Experience Or Knowledge:

Traditional machines require a significant amount of practice to get the best out of them. Experience with CNC machines is still a huge plus. You'll never stop learning new things and bettering your output and quality. However, you may begin CNC machining with little experience and still generate high-quality results.

CNC Machinery Requires Less Labor To Operate:

CNC machinery can help you save money on labor. Traditional machinery takes more experience, ability, and laborers to complete the task. With CNC equipment, you can achieve the same level of quality while employing fewer and less skilled personnel. You'll continue to produce at a high level as well.

CNC Machines Eliminate The Need For Prototypes:

CNC software allows you to model the manufacturing of your concept. You do not need to create a prototype, which takes time and money. You don't have to make any changes to the prototype unless you use the program. Weeks or months of production time could be saved.

CNC Software Expands Your Manufacturing Options:

Advanced software can assist you in producing goods that are difficult or impossible to build with traditional machines. You can also upgrade the software as needed to improve the functionality of your CNC machine.

Parts must be replaced with traditional machinery, which takes time and money. You may also need to purchase a completely new computer.

Connect with the experts of Rockett Inc now and find out why you need to use custom CNC machining over traditional ones, visit: https://www.rockettinc.com/.

7 Factors to Selecting the Right Metal Fabrication Company

Choosing the right metal fabrication partner is essential to the success of your business. You might be searching for an experienced fabrication company that offers the assurance of quality and affordability. While looking for a trusted metal fabrication company, there are a few things that can help you make an informed choice. You can ask yourself these seven questions to find the best metal fabricator for your business.

1.     Does their work profile match your expectations?

When searching for a fabrication company, just looking at the year of inception is not going to work. You need to find out more about their client profile. Make sure their experience matches your expectations and your industrial niche.

2.     How good is their team?

Verifying the workforce capabilities ensures optimum results from the business deals. Confirm to check their certifications and license along with experience. The team you are going to hire should have a thorough knowledge of the material used in your product range.

3.     What quality standards do they follow?

There are so many regulatory norms that companies follow to showcase compliance to strict quality control policies. Find out what are the techniques or equipment they use for quality testing.

4.     What is your budget?

Another key point to consider is the price they quote. Don’t compare different companies based on their price range. Rather consider what type of raw materials they use, what kind of cutting and welding technology they have and what makes their price band worth it.

5.     How advanced is their manufacturing setup?

To pick up a metal fabrication company, one has to make sure that the company has invested a substantial amount in technology. Since automation offers faster results and minimizes the risk of errors, it is ideal to choose a fabrication company that is equipped with the latest tools and technology.

6.     What is their financial status?

Only a few businesses consider checking the financial background of a fabrication partner. It should be a part of your checklist to make sure that the company you are going to choose is doing well and have enough funds and profitability speculations to invest in quality raw material, the latest technology and a skilled workforce.

7.     Is it a transparent organization?

It is essential to invest in quality service where customer satisfaction is a top priority. Seek recommendations to find a transparent and accountable partner.

Bottom line

Choosing the right metal fabrication partner requires a bit of research but it is totally worth it. If interested, get a quote from Rockett Inc. which has a long and growing portfolio for ISO certified services.

What are the various Types of Industrial Powder Coating?

Powder coating is generally known to be a dry coating process that has numerous applications to give metals a perfect finish. This process is specifically used in product manufacturing of industrial parts, household appliances, automotive finishes, medical devices, furniture, architectural applications, etc. In this process, the dry powder is first applied via an electrostatic process before being given heat treatment. Moreover, industrial powder coating can be applied on concrete, plastic, and steel, too, since it’s one of the sturdy, flexible, and cost-effective finish options.

Different types of industrial powder coating

·         Thermoplastics

In this power coating, the thermoplastic polymers are melted first with the application of temperature, then solidify the finish by cooling. This industrial powder coating is used mostly for the protection of metal against corrosion, chemical materials, and impulse. Here are some of the thermoplastic powder coatings used industrially.

1.      Vinyl Powder coating

Vinyl powder coating is used in two binders as polyvinyl chloride and polyvinylidene fluoride. Both of the binders help with making the finish durable, weather-resistant, and applied according to their vinyl polymers. They belong to a group of resins that have vinyl radical as the fundamental structure of this powder coating.

2.      Polyurethane powder coating

Polyurethane powder coating has similar properties to epoxy powders with exterior durability. However, this coating can offer more overheat stability than epoxies.

3.      Polyester powder coating

Polyester powder coating is a very good powder coating process that gives the finish abrasions resistance and weather resistance. They are abundantly used on furniture, automobile parts as they are available in diverse coloring options. There is some polyester powder which is also certified for use in architectural applications.

4.      Nylon

Nylon is a very durable powder coating, which is also FDA approved, as they produce excellent protection against harmful chemicals and solvents.

·         Thermoset powder coating

Thermoset powder coating involves fine thermoset resins. This finish can exhibit physical and chemical properties. With the use of various advanced technologies, this coating process also offers customization options using versatile materials.

1.      UV curable powder Coating

UV curable powder coating has many benefits, which can be done faster with low-temperature requirements. This allows heat-sensitive substrates like wood, plastics, and alloys.

2.      Epoxy-polyester Hybrid

Epoxy-polyester hybrid is a widely used powder coating process that offers excellent strength, hardness, resistance against chemicals, and corrosion. With different pre-treatments, this coating can provide extreme adhesion, which is why it’s called hybrid coating.

3.      Acrylic Powder Coating

This powder coating is extremely in use for high-quality surface aesthetics to produce flexibility and impact resistance. Acrylic finish is well suited for ovens and washing machines, etc.

Now that you know of so many professional powder coating options, select the right one to enhance your product quality. Get in touch with Rockett Inc. to get an affordable industrial coating option.

Common Electrical Enclosure Types

Not many understand the importance of electrical enclosures but the truth is that these play a very important role in safeguarding electronic equipment in different industries like IT systems, telecommunications, and utilities. If you choose the right electrical enclosures for your company, you will not only save up on a lot of money but also protect your employees against electrical hazards. NEMA or National Electrical Manufacturers Association is an organization that specifies the North American standards for manufacturing electrical enclosures. The NEMA rating system is taken into account while describing different types of electrical enclosures.

Here are some common electrical enclosure types

NEMA 1 Electrical Enclosures

NEMA Type 1 electrical enclosures are made for use in an indoor space. These enclosures provide standard level protection as compared to several other enclosures but it should be enough for a lot of people. NEMA Type 1 enclosures are good enough to provide your electrical equipment protection against dirt, light dust, and coming into contact with other electrical equipment. Though they offer limited protection, they are widely used in several industries to store indoor electrical equipment.

NEMA 3 Electrical Enclosures

If you have been looking for electrical enclosures that could be used in both indoor and outdoor locations, then NEMA type 3 enclosures would be right for you. Though these are largely used as outdoor electrical enclosures, one could use them in indoor locations as well. It proves to be effective in offering electrical equipment protection against dirt, snow, sleet, rain, and ice formation. If your company is based in an area which is known for heavy cold, you should definitely invest in this enclosure.

NEMA 4 Electrical Enclosures

Those who have companies or industries based in areas that are marked by harsh weather conditions should opt for NEMA 4 electrical enclosures. Owing to their watertight features and durable build quality, their demand is very high for industrial usage. They prove to be useful for a variety of industrial applications including the protection of outdoor wiring systems, telecommunications equipment, and power systems.

NEMA 4X Electrical Enclosures

If you have used NEMA 4 enclosures in the past and liked using them but want something to protect your electrical equipment against corrosion, then you should go for NEMA 4X enclosures. These electrical enclosures are known to be weatherproof and are extensively used in industries that where the usage of corrosive chemicals is very common.

At Rockett, Inc., we manufacture electrical enclosures that are adapted to your specific needs. We want to help improve your operational productivity and positively impact your bottom line. We can ship products worldwide!

Call us on 601-939-2471 or request a quote online for competitively-priced, custom solutions from a reliable electrical enclosure manufacturer in Mississippi.

Pre-treatment Tips For Powder Coating Aluminium

If you want the metal to last for a longtime, pre-treatment is essential before you coat them. Similarly, in the case of industrial powder coating, aluminum pre-treatment is an essential step for aluminum preparation and processing. This process can include several cleaning surfaces of aluminum, such as cleaning the surface of aluminum, etching the surface for chromate, so the powder can adhere to it. And white aluminum rust prevention. Let’s get to know all those functions in an elaborate way from below.

• Grease Removal

The first step to start the pre-treatment process for aluminum is to remove grease. But what type of grease removal method you want to use depends on the surface of the material and how many pollutants are there. Some popular methods are emulsion cleaning, alkali cleaning, solvent cleaning, and vapor degreasing. Most of the industrial powder coating process for aluminum pre-treatment use solvents with high pH level to carry out emulsion cleaning.

• Corrosion Cleaning

Rusting or corrosion can weaken a metal significantly, starting from the metal’s outer surface to affecting the inner surface. Rusting is mostly occurs when the metal is exposed to a damp environment. Applying coating on a rusted surface will make powder coat chip and peel off easily. Thus, the acid cleaning or etching process is carried out in order to dissolve the rusting easily. 

• Activating Crystal Spots

This process helps the metal to activate active crystal spots when the phosphate coating procedure is conducted. There are two options for the activation process, i.e., acidic activation and basic activation. Since aluminum is smooth metal, basic activation is ideal for achieving a finer and resistant finish.

• Conversion coating

In the conversion coating process, the phosphates are bonded to the surface to make it more reactive to paint. This industrial powder coating process can either use zinc phosphate or iron phosphate to target iron particles.

The above pre-treatment process ensures that all the metal part is adequately prepared, so the powder can adhere correctly for the cleaning process. Preparing the metal before powder coating will increase its durability. You can contact Rockett Inc. for any kind of metal coating solutions at an affordable price.

Get Industrial Powder Coating Systems in Mississippi With Consistent Output

Rockett Inc is the leading manufacturer and supplier of industrial coating systems in Mississippi.  We are ISO 9001:2008 Certified and committed to provide quality products.

We offer solutions that help various industries improving their product quality, productivity, and also help reduces their material costs.

Rockett Inc will satisfy all of your industrial powder coating needs with superior service and quality product. Discover more about our services by visiting our site online.

Contact us at (601) 939-2471 to get a quote. 

Get Industrial Powder Coating At Rockett Inc

We at Rockett Inc has 2 Electrostatic Powder Coating Systems. Both the systems are conveyor-based and computer-controlled for supreme efficiency. Both utilize 5-Stage Iron Phosphate Washers for optimal surface preparation, and Nodson equipment for superior powder coat painting application. Both systems produce parts that consistently pass 2000 hour Salt Spray Tests.

Rockett Inc monitor and record system data and ensure consistent quality with both in-house and 3rd party process verification.

Get small & larger system with power, free conveyor system working today, call 601-939-2471 or request a quote online

Looking for Industrial Powder Coating Manufacturers in Mississippi?

Over past 30 years, Powder coat painting has been the solution of choice for finishing a wide range of industrial products.

Some of the advantages of powder coat painting are :

1)  Powder Coat Painting has high heat resistance than traditional paints.

2)  Higher Durability

3)  Affordable costs

4)  Eco-friendly nature-It is an energy efficient process.  Most of the overspray can be recovered and reused and has little or no VOC emissions.

Best quality powder coats can experience performance and durability issues without the right equipment and processes. Rockett has 2 Electrostatic Powder Coating Systems. At Rocket Inc., our computer-controlled industrial powder coating systems deliver maximum efficiency. Additionally, we constantly monitor and record data to ensure output consistency and precision.

Read More : http://www.rockettinc.com/blog/industrial-powder-coating/

For cost-efficient industrial powder coating solutions from a trusted manufacturer in Mississippi contact us @ 601-939-2471 or request a quote online.